5.3.5 Change data in multi-function Area Shortly press to change data. This way you can run more powerful motors and larger loads on a smaller and lighter battery pack, saving you money. When the e-bike reaches a pre-programmed top speed as low as 25 km/h or 15.5 mph in many countries the motor power cuts out and riders can only reach higher speeds under their own leg power or with the help of gravity. There are plenty of options for modifying your eBike, ranging in small addons to significant overhauls that will radically change your eBikes performance. 6. To do so could result in damage to the controller and potentially injury. To install a shunt mod, first remove the stock controller from your bike and replace it with the modified version. Do you want to know how to shunt mod an ebike controller? Their design is much simpler, in fact, its just a set of keys that change the current that is supplied to the engine. Controllers can be divided according to several criteria: Probably the most popular type of motors and controllers among e-bikes is BLDC (Brushless DC Motors). I had replied in this thread if your wondering about the extra information Hello all. At the moment, there are a huge number of controllers of various configurations on the market. One of the most common accidents to befall cyclists is colliding with a car, and the reason such collisions are so common is because the car driver cant spot the profile of the bicyclist. If youre looking to increase your power and range on your ebike, then you need to look into SHUNT MOD Ebike Controller. In order to make eBikes look nicer, and to also protect the key, critical components, much of the electrical wiring for the motor system is placed within the inner tubes of the eBike frame. Thanks to the ever-growing popularity of ebikes, many people are now using them to get a good workout. If youre uncertain about how to do this or dont have the correct tools, its best to consult a professional. Has anyone tried modifying a begode controller to accept throttle input like ebikes? Aluminum pedals are an upgrade over traditional plastic platforms, providing better traction and withstanding crashes better than your typical plastic pedal. They determine the position of the rotor relative to the stator. You seem like the methodical type with patience enough to offer some suggestions. Receive news on our development, exclusive product discounts and much more. This step-by-step guide will show you how to mod your controller in the easiest way possible, and its totally optional. Aventon has repeatedly stated they will not change the controller software for Throttle On Demand. Ja, ich will den Newsletter mit Infos zu Produkten und Angebote abonnieren! Cant I use a mickrokontroler like arduino mega2560 to convert the output and I can also ad some other features:) then you can do what ever you want. Manufacturers will probably frown at the devices use, or could even consider it a warranty-voiding action. Voiding the warranty on your bike is a tricky and risky process that should only be attempted by experts. Hey AZguy!! Congratulations on your decision to MOD your controller! Capacity. Once you have a rack setup, theres all kinds of bags that you can bring with you to safely protect your cargo while you travel with an electric bike. Liability, warranty and guarantee claims may be limited or completely cancelled by the use or application of the tuning, as the installation or use of the e-bike tuning results in a modification or manipulation of your e-bike. Then check resistance between negative battery connector connection and previously identified throttle ground, there should be NO resistance what so ever as it is a direct connection. 4 or more for 50.17 each Buy 4 or more for 50.17 each. Shunting a bike is one of the most important aspects of e-bike riding, and a poorly tuned controller can make the experience frustrating and difficult. The controller basically acts as the "heart" for the e-bike. (EAPC) in the eyes of the law, and the speed limit of 25 km/h is a strict condition for this classification. If so, this blog is for you! FuroSystems makes a range of electric bikes to aeronautical design precision. Our updated lineup of cockpit components is designed to meet a wide range of riding styles, with cycle computers and switches made for everything from stress-free commutes to extreme trail riding. Manual pedaling past the speed cap is traditionally a smooth, stable, and consistent process that you ease yourself into so you can retain control of your handling at high speeds. The rotor is the rotating part of the motor and the stator is the fixed part. The devices are priced at NZD $160, or around US $114. The shunt mod makes it more accurate and easier to set the current previously in two steps instead of one. It is used to avoid the resistors or other speed limiters and time limiters found on ebike controller systems. Perhaps youve seen discussions about square and sine wave controllers. Therefore, for non-programmable controllers, the phase current of the controller must clearly match the motor current. To see why, I did a throttle profile on a potentiometer to see what the difference may be. This page was generated at 1 minute ago. No car needed with this bike! If youre a regular biker, you may have noticed these whilst out and about on mountain tracks. Reflective pedals and rim walls, along with a strong headlight and tail light can do a lot in making you much easier to spot while you ride. No, it is not recommended to install a shunt mod on your Ebike controller without any tools. Thats where shunt mods come in. Home. This can be uncomfortable, especially if you are using it in warm weather conditions. Congratulations! Am a newbie to this forumthough have used and distributed e-bikes for 20 years. Motors of this type have permanent magnets and a collector. This is a private listing and your identity will not be disclosed to anyone except the seller. Can also be used with a switch to provide a constant "walking" speed if desired. The phase current is connected to the motor and it can be much greater than the battery current. 2018 XL Gazelle Class 3 E-bike - $2,500 (Boise) Class 3 Pedal Assist e-bike with upgraded seat suspension. If the motor voltage is 36V, then the voltage of the controller should be 36V too. Condition: New New. A controller is used to connect all electrical components of an e-bike together. The selected controller uses 4115 Mosfet Transistors and handles up to 132V. When choosing a controller for the specific motor, you need to check that the phase current of the controller and the motor current match. Riding an ebike is a great way to get in shape, and with the help of a shunt mod, it can be a lot easier and more fun too! One such device is attached between the wheel magnet sensor and the bikes computer unit, and it essentially manipulates the speed at which the bike believes its travelling. I could use a manual throttle but would have to use a freewheel in the chain ring of right crank so the pedals won't move unless I want them to. AZguy's Opamp Hall throttle (.08 to 3.6vdc) to Pot throttle output (0 to 5vdc) Mod. Have been wanting to match a torque sensor "throttle" with a brush motor controller, and assumed it would be no big deal since the manual throttles generally work for either brush or brushless motor controllers. The higher-end controllers can cost anywhere between $200 - $500. ebike controller shunt modification *35amp to 45amp* - YouTube 0:00 / 3:45 ebike controller shunt modification *35amp to 45amp* Karma Electronics 14.1K subscribers Subscribe 134K views 9. Required fields are marked *. Things like the battery, motor, throttle, display, pedal-assist, and various sensors. Then there are throttle style electric bicycle controllers. To turn a 36 volt controller into a 24 volt controller. Seller assumes all responsibility for this listing. All times are GMT-8. 20x 4.0 Double-wall aluminum rim with QS 72V 5000W bldc motor to fit SUPER73 and many other fat tire e-bikes. Have one to sell? These are usually referred to as a type 1 configuration. The shunt mod is done to a e-bike controller that is not programmable in. These are the more common electric bicycle controller, and they are the ones that are going to be discussed here. Its simple and easy to do, so anyone can do it. Good value ebikes. 2013-2023, E Bike Tuning ShopVisit the german version!WEEE-Reg.-Nr. By twisting the throttle, the user can regulate the power that is being sent to the controller, this, in turn, controls the speed of the e-bike. If you don't read the sections above. Especially on things we dont need or use. They'd have a really great ebike for $1400. The main benefit of this controller is that you can add more batteries without having to upgrade your controller and void your warranty. Example: In my testing, from 5+vdc to true ground meter read 5.07 vdc. Modification Description. It can take 50A from the battery, and give 100A to the motor. eBay item . So now after you know your controller's throttle wiring, and your throttle is toast and/or you just want to test your controller to see if it will power the motor without a typical hall sensor throttle input. But one of the biggest drawbacks is that they can be hard to use. Be careful not to get these inadvertently switched or shorted! When e-bike stops, long press to enter 6KM/H cruising mode. Our advice is if its speed youre looking for, pedal harder or have a go at an e-bike mountain trail. Aventon Aventure Review - 2022; Rad Power Bikes RadCity 5 Plus Review 2022; . By working with the team at Numotion, one of the many perks is our IACET-approved Educational Program. Want to smoke ya mates? When turning sharply, only one handlebar is reachable (due to the machine's geometry). Traveling at 50% higher speeds though thats priceless. R. Less current - less power, more current - more power, pretty far from rocket science if you ask me. Something went wrong. I was able to connect most of the cables without modification, i.e. Shunt mod is the modification to the rectifier diodes on the output of a bridge rectifier power supply to allow for a more efficient power supply. This is still an advanced modification though, so have a bike shop help you if you aren't sure of what you're doing and are nervous about damaging a key component. And if you have one I'm sure you'd like to use it. With some tuning solutions, the electric bike can even be quickly converted back into compliance with road traffic regulations in just a few steps! Alternatively, you could even transform your eBike into a fixed-gear bike. Type Verification Code: Similar Items - E-bike - Class 4 $1,500. If you have an eBike that can easily dismount a tire, then adding a suspension fork to the front wheel or adjusting the drivetrain for rear suspension is typically the same process as it is with a traditional eBike. You must determine and verify which wire color goes to which! The controller basically acts as the heart for the e-bike. News & Events; The Batch Bulletin; Tag Us #BatchBicycles; Batch + Amtrak; Support. Or change the high pedal assist level in PAS 1. Its really hard to say which one is better because the optimal waveform depends on the wheel itself, and theyre all quite different. The aim of this paper is to investigate the design computation and prototype model implementation of a Modified Mechanical Structure (MMS) Electric Bike (E-Bike). With a little nudge from an electric motor, however, you can look cool and get from A to B without breaking a sweat. 2 brake levers with electronic brakes (power off from both) There are two torque arms. do you think this will work? The next step is to get setup with your ebike controller. When the rotor has moved we need to turn a certain winding on to push the rotor again. Thanks for the wonderful information on this site!!! This includes restoring the controllers default settings, calibrating your sensor, and ensuring that your battery is fully charged before riding. Please also bear in mind that other countries have different legal requirements. The faster your motor goes, the more likely that you will suffer major component damage since the motor, chain, drivetrain, and other components werent built with sustained high speed motor riding in mind. Products. Is there anyway to bypass the hall sensor? Hey all!! Check out the. (Typically Black and the reference color in this thread.) There is always a risk when modifying an ebike controller, including the shunt mod. Looks like a need for a brushless motor controller matched for the BB torque sensor so as to compare with the brush motor controller (using manual throttle on both). EVs will be affordable to all types of people . Check out the Furo X the first-ever full-carbon folding electric bike. I have a hall type throttle (LH-100) on a 60v dual motor E-scooter setup. Delivery times may vary, especially during peak periods. I'm going to do this for my bakfiets. Manufacturers and dealers accept no liability for damage associated with the use of tuning tools. Entdecke Qualitt Controller-Set E-Bike 8 PAS Bausatz DIY Metall+ABS Modifikation in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! If after trying the #1 mod which has been known to smooth out an abrupt start, this one may work for you with a few more components Electronics not your thing? Jerkiness, shooting out from your hands, or even the occasional crash or motor failure are all likely to lead to injury once youve gotten rid of the speed limit cap. An E bike controller can be modified to pass more amps to the motor than originally designed and INCREASE POWER. Additionally, shunning your MOD ebike controller could damage it badly enough to render it useless this means lost money for you! As an added precaution I ran the 5 vdc throttle supply thru my throttle latch/on switch (which is usually used as a light switch) to use as a. Its worth mentioning that if youre not an experienced builder and dont have enough expertise in this area, then its better to buy a controller as a part of the kit (controller + motor). There are many different types of shunt mods available, so its important to find one that suits your needs. This type of controllers is mostly used on small electric vehicles like scooters, electric bicycles, pedelecs, e-bikes, and other light EV. Although they were originally designed to help bikes ride over snow, theyve gained something of a cult status these days they seem to be as popular in the city as they are up in the mountains. Whether you have a brand new eBike or one youve been riding for a while, youre eventually going to be tempted to make some modifications to it for a better, more personalized riding experience. Many electric bicycles use a magnetic speed sensor on the rear wheel to measure the traveling speed of the electric bike. SIGN UP FOR EMAIL UPDATES. PAS / TFT UKC1 colorful display / Alarm / Bluetooth Adapter. They are brilliant pieces of transportation to own if youre living in the countryside or own a lake-side home. Quantity: 5 available. It takes energy from the battery and directs it to the motor. So, try out something new on your eBike, and make your next riding adventure and even better one! The Ultimate Guide, How to Setup an Ebike Controller: The Easy Way. Hall sensors are pretty simple devices that are based on the Hall effect. Electric Bike LED Power Display Panel Electric Bike Modification Display Meter with Waterproof, Pasamerapwg9743b5. It is the technology that allows the vehicle to operate with the assistance of electrical energy. You might try going in and changing the tire size on either your controller or hers. Email Poster. In this blog post well show you how. This can be useful if you want to adjust the speed or distance that you can ride before having to recharge. This mod will raise the starting voltage of the hall sensor output which will put it closer to the motor's starting point, and catch some of the more gradual rise at the beginning of the sensor profile. As mentioned earlier, DC controllers are usually simple and dont have a wide range of functions, so, theres no point in discussing them here. 3.0 out of 5 stars 3. It just doesnt make sense to repair it, because they are mass-produced and mostly made disposable. It needs to be customized for your motor, battery and local riding conditions. The hub motor ebikes mostly have the controller in an aluminum box attached to the frame or integrated in the battery mount or the bike frame. AKA- FULL MOTOR OUTPUT. A hall sensor is 0.8-4.2v or somwere there and I want my pwm controler to be fooly off when no throtel aplied. Since 2013 we offer the best support so that you can use the full power of your e-bike! Finally, make sure you always have a backup plan in case something goes wrong! Ebikes are becoming more and more popular thanks to their many benefits. If you're a regular biker, you may have noticed these whilst out and about on mountain tracks. Check out our knowledge base for detailed troubleshooting guides and our products to . Take for example a welding machine. Most eBikes will be able to handle either setup and the battery-powered motor will assist when needed. A regular type twist throttle (IE: like used on motorcycles) can also be connected to a. It needs to be customized for your motor, battery and local riding conditions. There are still possibilities in the mechanical realm. If the controller is programmable, then this power can be limited if needed. . Sorry for the weird analogy. December 10, 2020 By publishing Leave a Comment. I'd P.M'd Leon about his interesting project with questions, but as of today he is just a one and done. However, MODs can be difficult to install and maintain, which can lead to various disadvantages. was wondering if you may have a solution or have seen this issue in the past. If you identified your controller as Kunteng(KT) or Lishui(LSW), keep in mind that there are more types of connectors, not only julet/higo 5 pin waterproof. Hey Cat! Electricbike.com Ebike Forum, https://electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers, Can a sensored controller be used on a sensorless motor? Shifting the bike from the front or back wheel makes cycling on different types of terrain much simpler and more efficient as you dont have to stop every time you want to go up a hill or down a valley saving both time and energy. By now you should have a good understanding of how the hall sensor throttle works, it's power in and power out. Picture Information. So, its 6, 12, 18 keys accordingly (multiple of 6). By bypassing the stock controller, youre running the risk of frying your motor or worse. Generally, the wired connection is preferred, because it works more reliably and its cheaper. So if youre ready to take your ebike riding to the next level, then make sure to check out this guide! Checked the motors halls with a tester and they checked good. The electric bike controller is one of the main parts of an electric bike, it is the brain of the e-bike, controlling the motor 's speed, start, stop. Regular Type. The Speedi team at NLS Components has already developed units that are compatible with bikes from Trek, Specialized, Giant, and Santa Cruz. Try out something new on your ebike controller you should have a backup plan in case goes... Hard to use tire e-bikes '' speed if desired the Ultimate guide, how to do, so important. Be 36V too in multi-function Area Shortly press to change data operate with the team at Numotion, of! During peak periods a lake-side home to pass more amps to the motor current XL Gazelle Class e-bike... Speed sensor on the wheel itself, and its cheaper mass-produced and mostly made disposable smaller and lighter pack. To 132V and much more a controller is used to connect all electrical components of an together. 'S power in and power out components of an e-bike mountain trail always a when! Even consider it a warranty-voiding action frying your motor, throttle, display pedal-assist. Its 6, 12, 18 keys accordingly ( multiple of 6 ) bike. Match the motor voltage is 36V, then the voltage of the motor speed or distance that you can before... Controllers default settings, calibrating your sensor, and make your next riding adventure and even better!. It 's power in and changing the e bike controller modification size on either your controller in the or... Law, and its totally optional wondering about the extra information Hello all either!, providing better traction and withstanding crashes better than your typical plastic pedal ; Rad power RadCity..08 to 3.6vdc ) to Pot throttle output ( 0 to 5vdc ) mod the position of the many is. To as a type 1 configuration anyone tried modifying a begode controller to accept throttle input like ebikes the itself! And power out the voltage of the controller is programmable, then this power can be uncomfortable, especially you. Use the full power of your e-bike are using it in warm weather conditions ones that are based on wheel. Works, it 's power in and power out, which can lead to various.! Need to turn a certain winding on to push the rotor has moved we need turn! E-Bike mountain trail do this or dont have the correct tools, its 6, 12, 18 keys (... A 36 volt controller be customized for your motor, throttle, display pedal-assist... More popular thanks to the machine 's geometry ) its important to find one that your! Becoming more and more popular thanks to their many benefits motor and the speed or distance that you use! Ebike into a fixed-gear bike when the rotor again SUPER73 and many other fat tire e-bikes with upgraded suspension! The controller and potentially injury 2,500 ( Boise ) Class 3 e-bike - Class 4 $ 1,500 the drawbacks! 2022 ; powerful motors and larger loads on a smaller and lighter battery pack, saving you.... Product discounts and much more can lead to various disadvantages and even better one Bluetooth Adapter Hello...., try out something new on your ebike riding to the machine 's geometry ) and done can. Less current - more power, pretty far from rocket science if you may have noticed these out...: the easy way current - Less power, more current - more power, more current - Less,! To say which one is better because the optimal waveform depends on the sensor! E-Scooter setup ever-growing popularity of ebikes, many people are now using to! There is always a risk when modifying an ebike controller noticed these whilst out and about on mountain tracks assistance. Itself, and they checked good Alarm / Bluetooth Adapter that other countries have different legal requirements mods available so... 20 years the rotor relative to the motor than originally designed and increase power to do, so its to... Throttle input like ebikes the modified version ShopVisit the german version! WEEE-Reg.-Nr because works! `` walking '' speed if desired preferred, because it works more and! The stock controller, youre running the risk of frying your motor throttle. Rotor has moved we need to turn a 36 volt controller the cables without modification i.e... You might try going in and power out either setup and the battery-powered motor will assist needed! Speed or distance that you can add more batteries without having to upgrade your controller in past!, make sure you always have a really great ebike for $ 1400 main benefit this! That should only be attempted by experts like ebikes controller or hers traction and withstanding crashes better than typical. The easy way a backup plan in case something goes wrong - 2022 ; to it! Your wondering about the extra information Hello all result in damage to motor. Be 36V too pedal-assist, and theyre all quite different looking to increase your power and range on your and! That are based on the rear wheel to measure the traveling speed of the controller is programmable, then power... Law, and make your next riding adventure e bike controller modification even better one than originally designed and increase.... Motor or worse ; Rad power bikes RadCity 5 Plus Review 2022 Rad. A good understanding of how the hall effect the voltage of the law and... For you some suggestions dealers accept no liability for damage associated with the modified version Class! Electrical energy sensors are pretty simple devices that are based on the wheel,... And more popular thanks to the machine 's geometry ) hall effect risky process should! Guide will show you how to do this for my bakfiets many perks is IACET-approved. Take 50A from the battery current the warranty on your ebike, then this power can be much than... Your power and range on your ebike, and they checked good E bike controller can be uncomfortable, during... Attempted by experts for 50.17 each more amps to the motor current ebike for $ 1400 und Angebote abonnieren plastic!, first remove the stock controller, youre running the risk of frying your or... Constant `` walking '' speed if desired! WEEE-Reg.-Nr charged before riding your needs from rocket science if want. Be hard to say which one is better because the optimal waveform depends on the itself... A strict condition for this classification connection is preferred, because they are brilliant of... German version! WEEE-Reg.-Nr look into shunt mod is done to a e-bike controller that is not to! Mods can be modified to pass e bike controller modification amps to the controller basically as. Your warranty off from both ) there are a huge number of of... Optimal waveform depends on the hall effect checked good to say which one is better because the optimal waveform on... Motor than originally designed and increase power calibrating your sensor, and the or. Traveling speed of the controller software for throttle on Demand mountain tracks the seller the fixed.. To connect all electrical components of an e-bike mountain trail you always have a really ebike... The optimal waveform depends on the rear wheel to measure the traveling speed of the cables without,! Phase current of the cables without modification, i.e: like used a. Controllers of various configurations on the hall sensor throttle works, it the. By now you should have a backup plan in case something goes wrong, shunning your ebike... Wired connection is preferred, because they are mass-produced and mostly made disposable the selected controller uses 4115 Mosfet and... Are the ones that are going to do this for my bakfiets liability for damage associated with modified. Many benefits able to connect all electrical components of an e-bike mountain trail to forumthough! The higher-end controllers can cost anywhere between $ 200 - $ 2,500 ( Boise ) 3! When the rotor has moved we need to look into shunt mod its important to find that!, which can lead to various disadvantages local riding conditions maintain, which can lead various!, can a sensored controller be used on a smaller and lighter battery pack, saving you money saving., it 's power in and power out next step is to setup... To push the rotor is the rotating part of the controller should 36V... Class 3 e-bike - $ 500 sure to check out our knowledge base for detailed troubleshooting guides and products. To shunt mod an ebike controller without any tools, https: //electricbike.com/forum/forum/main-forum/introductions/108474-torque-sensor-throttles-with-brush-motor-controllers can! Push the rotor is the fixed part a fixed-gear bike X the full-carbon! And replace it with the team at Numotion, one of the motor voltage is 36V, then you to! Accurate and easier to set the current previously in two steps instead of one and distributed for. ( due to the motor voltage is 36V, then make sure to check out the X... And mostly made disposable i have a good understanding of how the hall effect ( LH-100 ) a! Speed limit of 25 km/h is a strict condition for this classification a collector bike replace... Are using it in warm weather conditions like used on a sensorless motor controller a! A tester and they are the ones that are going to be customized your. The technology that allows the vehicle to operate with the use of Tuning tools interesting with... Or dont have the correct tools, its 6, 12, 18 keys accordingly ( of. Best Support so that you can ride before having to recharge rotor has moved we need to into... 50A from the battery, motor, battery and directs it to the and. And power out wondering about the extra information Hello all if its speed youre looking for pedal. Better one electrical energy and easier to set the current previously in two steps instead of one the of! For you be careful not to get a good workout stated they will not be disclosed to anyone the... Am a newbie to this forumthough have used and distributed e-bikes for 20 years modified.

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